THOTH Hydraulics (Ningbo Zhongyi Hydraulic Motor) headquarters plant in Ningbo, China
Factory Tour Ningbo plant · Since 1971

Walk the floor
with us.

From the R&D lab to the shipping dock, follow the real production route of a THOTH hydraulic motor.

A catalog tells you what a motor can do. A factory tells you whether it will keep doing it. So instead of a brochure, we invite you to walk through our plant with us, from the first material test to the last crate at the dock.

Since 1971, Ningbo Zhongyi Hydraulic Motor Co., Ltd., the company behind the THOTH brand, has focused on one thing: hydraulic motors. Together with the Wuhu plant in Anhui, capacity exceeds one million units a year, shipped to more than 80 countries.ZI-1

1971
Founded
1M+
Units / year
80+
Countries shipped
100%
Tested before shipment
RouteEight zones

Today’s route through the plant

We follow the order a part actually travels. Keep three words in mind along the way.

PrecisionDigitalVerified
  1. 01R&D Center
  2. 02Machining
  3. 03Washing
  4. 04Metrology
  5. 05Assembly
  6. 06Test Hall
  7. 07Paint & Shipping
  8. 08Control Room
01
Zone 01 / 08R&D Center

The tour starts in the lab, not on the floor.

Before any metal is cut, the question is what makes a motor last.

THOTH runs a certified Zhejiang High-Tech R&D Center and a Zhejiang Postdoctoral Workstation, covering materials science, 3D simulation and mechanical design. Together with the Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, it co-founded a research center dedicated to wear-resistant coating materials for hydraulic motors.ZI-1

Plaque of the R&D Center of Wear-Resistant Coating Materials for Hydraulic Motors, co-founded with CAS Ningbo Institute

Co-founded with CASR&D Center of Wear-Resistant Coating Materials for Hydraulic Motors

THOTH sales guide character, pointing expression
Quick question!

What really decides the service life of a hydraulic motor?

Wear. That is why we research coating materials with a national research institute. It is the difference between assembling bought-in parts and engineering from the material up.

02
Zone 02 / 08Machining

Where the parts that define performance are cut

Mazak, Junker, FANUC. Names every buyer knows, machining THOTH core parts in-house.

Junker precision grinding machine for hydraulic motor parts1Junker precision grinder2CNC control3Ground parts, ready to measure
  1. 1Junker precision grinder
  2. 2CNC control
  3. 3Ground parts, ready to measure
Precision grinding. Junker grinders finish the surfaces that decide fit and leakage.

Robots and gantry loaders feed the material, so cells run continuously instead of operators moving each part by hand. Housings, shafts, inner parts such as the Geroler set and plates, and large radial piston parts each have their own dedicated line.ZI-1

THOTH sales guide character, thinking expression
Quick question!

When a cutting tool wears out, how do we know?

The system knows before the operator does. It counts the life of every tool in real time and flags it automatically when a change is due.

More from this zone · 9 photos
Mazak multi-tasking machine for hydraulic motor parts
Mazak multi-tasking machines
FANUC Robodrill CNC machining line for hydraulic motor parts
FANUC Robodrill line
Robot loading a CNC machining cell for hydraulic motor housings
Robotic loading cell
Gantry loader automating CNC machining of motor parts
Gantry loader
Robotic machining of orbital hydraulic motor housings
Housing machining
Tool life monitoring dashboard tracking tool wear, change alerts and spare tool stock
Tool life monitoring
Steel shaft blanks for hydraulic motor output shafts
Shaft blanks
Machined inner parts for orbital motors on a fixture plate
Inner parts
Machining line for large radial piston motor parts
Large radial piston parts
03
Zone 03 / 08Washing

No part reaches assembly unwashed

The most common way a hydraulic system fails starts with something very small.

Industrial parts washer cleaning machined hydraulic motor components before assembly1Machined parts, racked for washing2Industrial parts washer
  1. 1Machined parts, racked for washing
  2. 2Industrial parts washer
Parts washer. Every machined part is cleaned before it moves on to assembly.
No.1Failure cause

Contamination is widely cited as the cause of 70 to 80% of hydraulic system failures.IND A single chip left on a part is where wear begins.

THOTH sales guide character, worried expression
Quick question!

What’s the No.1 cause of hydraulic system failure?

Contamination. That is why every machined part is washed before it moves on to assembly.

*Widely cited industry estimate (IKM, The Manufacturer, et al.)

More from this zone · 3 photos
Wash tank for machined hydraulic motor parts
Wash tank
Washed hydraulic motor parts in a basket after the cleaning line
Washed parts
Cleaned hydraulic motor housings ready for assembly
Clean housings, ready
04
Zone 04 / 08Metrology

Differences you cannot see, measured

Dimensions, roughness, geometry and hole positions, verified on precision instruments.

Metrology lab with operator measuring hydraulic motor parts1Roughness & contour tester2Profile shown on screen3Measurement record
  1. 1Roughness & contour tester
  2. 2Profile shown on screen
  3. 3Measurement record
Metrology lab. Surface roughness is directly linked to seal life and leakage.

Digital gauges show each reading with an automatic OK/NG judgment, surface roughness is measured on dedicated instruments, and fits are checked with a master shaft before assembly. The lab also runs a ZEISS CMM, gear measuring machine, particle counter, Vickers hardness tester and SPECTRO spectrometer.ZI-1

Digital gaugesReadings and OK/NG on screen
Surface roughnessLinked to seal life and leakage
Master shaftFits verified before assembly
More from this zone · 7 photos
Digital bore gauge displaying measurement and automatic OK judgment on a motor housing
Digital bore gauge, auto OK/NG
Surface roughness and contour measuring instrument in the metrology lab
Roughness & contour tester
Surface roughness probe measuring a machined part
Roughness probe
Vision measuring system for dimensional inspection
Vision measuring
Hole pattern measurement on screen in the metrology lab
Hole pattern check
Master shaft fit check for inner parts before assembly
Master shaft fit check
Precision measuring instrument in the metrology lab
Precision instrument
05
Zone 05 / 08Assembly

Where parts become motors

Robots for repetition, people for the final fit.

Robotic automatic assembly line for hydraulic motors1Assembly robot2Enclosed assembly cell3Station after station
  1. 1Assembly robot
  2. 2Enclosed assembly cell
  3. 3Station after station
Robotic assembly line. Small and large motors run on separate, standardized lines.

From shaft, bearing and O-ring sub-assembly to final assembly, every station has its 6S work instruction posted, so the standard holds no matter who is on shift. Next to the automated lines, skilled technicians check the final fit and finish of each motor by hand.

THOTH sales guide character, thumbs up expression
Quick question!

In an automated plant, do we still need human hands?

Yes. Automation keeps every repetition consistent, and skilled technicians check the final fit and finish of each motor themselves.

More from this zone · 10 photos
Robotic assembly cell on the orbital hydraulic motor assembly line
Robotic assembly cell
Hydraulic motor assembly hall at the THOTH Ningbo plant
Assembly hall
Small orbital hydraulic motor assembly line
Small motor line
Assembly line for large hydraulic motors
Large motor line
Shaft sub-assembly line for O-ring and bearing installation
Shaft sub-assembly
6S work instructions posted at an assembly station
6S work instructions
Technician performing a final hands-on check of a hydraulic motor
Final hands-on check
Technician assembling orbital motors at a workbench
Orbital motor bench
Skilled technician assembling a hydraulic motor on the assembly line
Skilled assembly
Technician preparing hydraulic motor parts for assembly
Parts kitting
06
Zone 06 / 08Test Hall

The last gate every motor must pass

Most buyers assume sampling inspection. Here, every unit runs on the bench.

Hydraulic motor performance test bench where every unit is tested before shipment1Motor under test2Test console3Next units in line
  1. 1Motor under test
  2. 2Test console
  3. 3Next units in line
Performance test bench. Every unit is tested before shipment, and the report is archived.
100%Tested before shipment

Not a sample. Every motor is performance tested, and each test report is kept on file. If a question comes up in the field, we answer with the test record for that exact unit.ZI-1

Separate from shipment testing, a dedicated endurance rig verifies durability under long-run conditions. On request, THOTH also provides additional data such as shaft seal curves and endurance test reports.

THOTH sales guide character, excited expression
Quick question!

What share of our motors is performance tested before shipping?

Not a sample. 100%. And because every test report is archived, each unit stays traceable long after it leaves the plant.

More from this zone · 3 photos
Automatic hydraulic motor test station with control panel
Automatic test station
Operator running a hydraulic motor performance test
Test run
Endurance test rig for long-run durability testing of hydraulic motors
Endurance test rig
07
Zone 07 / 08Paint & Shipping

Painted by robots, packed on site

An even coat, then straight from the plant floor to the dock.

Robot painting hydraulic motors in the paint booth1Painting robot2Before paint3Even coating
  1. 1Painting robot
  2. 2Before paint
  3. 3Even coating
Robotic painting. Uniform coating thickness on every motor.

Packed orbital motors and ZCM transmissions wait for shipment and are loaded directly from the plant floor.

More from this zone · 5 photos
Painted orbital motors drying after robotic painting
Painted, drying
Orbital hydraulic motors lined up and ready for shipment
Orbital motors, ready
ZCM hydraulic transmissions ready for shipment
ZCM transmissions
Packing hydraulic motors for export shipment
Packing station
Packed wooden crates ready for shipment
Crated for export
08
Zone 08 / 08Control Room

Where the whole plant becomes visible as data

Everything we saw today comes together on one wall.

Digital workshop control room video wall showing plant status1Live plant model2Global sales map3Quality inspection data4Production progress
  1. 1Live plant model
  2. 2Global sales map
  3. 3Quality inspection data
  4. 4Production progress
Digital workshop control room. One connected data flow from design to shipment.
PLM→ERP→APS→MES→WMS→BIDesign data · Orders · Scheduling · Shop floor · Warehouse · Analytics
THOTH sales guide character, surprised expression
Quick question!

Can I see which process my order is in right now?

Yes, in real time. MES tracks every order through material issue, assembly, inspection and warehousing, and any abnormal order is flagged immediately.

More from this zone · 4 photos
MES order tracking screen showing real-time production progress for each order
MES order tracking
Automated vertical parts storage system in the THOTH factory warehouse
Automated parts storage
Finished hydraulic motors stored by product family
Finished goods by family
Radial piston hydraulic motor in finished goods storage
Radial piston motors

Precision, digital, verified. That is the route we walked today.

Wrap-upBeyond the catalog

New products, developed ahead of demand

The tour ends where most projects begin: with a requirement. When no standard product fits, THOTH engineers review the application directly and take it into OEM/ODM development.

THOTH sales guide character, skeptical expression
Quick question!

What if the spec I need isn’t in the catalog?

That is where our work begins. Our engineers review your requirements directly, and if no standard product fits, we move on to OEM/ODM development.

Next step

See it for yourself,
the way that suits you.

Tell us your machine and the motor you use today. We will propose the next step that fits.

SampleFit it to your machine and see the performance.
Virtual tourWe show the processes you want, live.
Plant visitWe guide you through our Ningbo plant.
Keep readingRelated
References
  1. ZI-1THOTH / ZiHYD company profile (2025). Company overview, plants, R&D centers, manufacturing equipment, inspection instruments, testing and digital system.
  2. INDContamination as the leading cause of hydraulic system failure (70 to 80%) is a widely cited industry estimate, e.g. IKM and The Manufacturer.